System Design and Mechanism Study of Ultrasonic-Assisted Electrochemical Grinding for Hard and Tough Materials

In this study, an ultrasonic-assisted electrochemical grinding (UAECG) system was designed to improve the low efficiency and tool wear in conventional of hard tough materials. system, multiple-field energy consisting ultrasonic, mechanical used. The processing mechanism investigated determine interaction between processing. established theoretical model showed that affected by ultrasonic amplitude, frequency, electrolyte conductivity other parameters. verifying feasibility UAECG machining effect elements on machining, a series corresponding experiments conducted. Experiments can be improved through system. material removal rate W18Cr4V 2.7 times higher than 1.7 UAG. YT15 increased 3.2 when voltage from 2 6 V. surface shape roughness were also these SiCp/Al workpiece reached best level at 4 V as However, significantly Thus, parameters such must optimised for efficient precise practice.